In our last episode, we took a big step forward by finding the perfect truck, getting its new box installed, and giving it a fresh coat of paint. The layout is ready, and now it’s time to bring our vision to life.
Cutting Holes: A Nerve-Wracking But Necessary Step
One of the most nerve-wracking parts of any build is cutting into something new. But to create a functional and inviting tiny home, it's essential. Natural light is a priority for us, so we’re adding plenty of windows to our expedition vehicle.
Choosing Windows: Why We Went with TernOverland
When it came to windows, we didn’t have to think twice. TernOverland’s windows and entry doors were an easy choice. These windows come with features like bug screens, blackout blinds, and adjustable openings. Plus, they’re dual-pane, which is excellent for temperature control.
We’re installing two large windows (450x900mm) in the living area, one above the couch and one in the kitchen, along with a smaller window (350x500mm) in the front. Natural light is crucial, and we wanted large windows to take in the stunning views on our travels.
The entry door is another standout feature, with a sleek design and an angled window. It’s solid, with a lockable screen door that separates easily from the main door—a perfect blend of style and security.
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Adding Cargo Doors and Exterior Features
In addition to the windows, we’re installing two TernOverland cargo doors. These doors are impressive in their durability and security. One door on the passengers side will access our adjustable dumbbells drawer, and the other on the driver's side will house our grey water tank jug and access to our plumbing system.
We’ve also added a custom-built pull-up bar. It’s perfect for workouts on the road.
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Upgrading Accessibility: Torklift International Steps
To make getting in and out of the truck easier, we’ve added Torklift International steps. These steps are renowned for their strength and functionality.
The Torklift International steps feature:
These steps enhance our accessibility while at our campsite.
Planning the Roof Layout: Maximizing Space and Functionality
When planning our roof layout, we had a few key items we needed to make space for: a Nomadic Cooling air conditioner near the bed, as many Signature Solar solar panels as possible, a Maxxair fan, and a vent fan.
Strategic planning was essential to fit everything in. The 12v Nomadic Cooling air conditioner is a game-changer for full-time travel, especially since I suffer from heat-induced migraines. The DIY kit from Nomadic Cooling made the installation process straightforward.
Roof Rack Installation: Minimizing Holes, Maximizing Utility
To avoid drilling unnecessary holes, we installed aluminum extrusion roof rails, similar to what we had on our previous van. This setup allows us to easily add or modify accessories as needed. We custom-made aluminum angle brackets to attach the roof rack, providing a sturdy base for our solar panels.
Nomadic Cooling 12V X3 Air Conditioner
When building out our expedition truck, comfort during extreme weather was a top priority, and the 12 Volt Nomadic Cooling X3 Air Conditioner was the perfect solution. Compact and powerful, the X3 is designed for off-grid living, making it ideal for our adventures. It runs efficiently on 12V power, ensuring our truck stays cool without draining our batteries. The X3’s low-profile design fits seamlessly into our build, and its quiet operation keeps the peaceful ambiance of our tiny home intact. With this reliable A/C unit, we're ready to tackle any climate while staying comfortable on the road.
Cab Roof Rack: A Functional and Aesthetic Upgrade
I’ve always thought the cab and box looked a bit off when the cab’s roof was much lower than the box. So, we added a small roof rack to the cab, which not only looks great but also provides additional storage and functionality.
We included a Melipron cargo case, which fits perfectly on the standard cab. It’s a solid, well-built case with strong gas struts, making it easy to access. The Melipron brackets were easy to install with a couple bolts on the side. We also mounted All Tops recovery boards on top of the case.
To enhance the truck’s off-road look and functionality, we added a Nilight 42” LED light bar at the front. It features both spot and flood lights, providing excellent visibility. We wired it directly to our truck’s auxiliary switches, making it easy to use.
Bumper and Wheels: The Final Touches to Our Exterior Transformation
To complete our exterior transformation, we knew we had to upgrade the bumper and wheels. We found a local supplier in Kansas who specializes in heavy-duty truck bumpers and had one installed.
Choosing tires and wheels for the Ford F550 was a bit of a challenge, but after consulting with industry experts and other truck owners, we decided to stick with duallys. We opted for DDC’s rugged dually design, paired with all-terrain tires. This upgrade not only improves the truck’s appearance but also enhances its off-road capability.
What’s Next?
Next time on “Tiny Home Tours Truck Build,” we’ll start transforming the interior and bringing our design to life. Stay tuned!
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